Manufacturing analytics software for electronics and EMS
Improve manufacturing quality and efficiency.
Connect production, inspection, test and repair data. Monitor first-pass yield, investigate recurring defects and identify failure risks with QualityLine.
Integration led by QualityLine. Works alongside your existing systems.
Your manufacturing data
Data integration and unification
Data translation
Secure data handling
What your team gains
Used by electronics manufacturers and EMS providers
Results reported by QualityLine customers
STANLEY Healthcare
63% → 94%
First-pass yield
31 percentage-point increase
Read the STANLEY Healthcare storyEmerson
Approximately4 months
Return on investment
Reported in the customer case study
Read the Emerson storyMolex
22%
Higher production capacity
Within the first year
Read the Molex storyThese results relate to individual customer projects. Results depend on the production environment, available data and starting point.
The manufacturing problem
Recurring defects. More retests. Too much time finding out why.
When production, inspection and test records sit apart, your team has to piece together what happened before it can act.
Recurring defects
Compare affected units and the conditions they share to focus the investigation.
Investigate recurring manufacturing defectsFalling first-pass yield
See where units fail the first time and investigate changes in your production process.
Explore ways to improve first-pass yieldTime spent preparing data
Bring relevant records together so engineers can spend more time analyzing the issue.
See how manufacturing data integration worksHow it works
From manufacturing data to your next quality decision
Connect and organize
QualityLine connects the agreed sources and brings their records into a consistent structure for analysis.
Monitor first-pass yield and performance
Follow quality measures across connected products, stations and lines. See where performance changes.
Identify changes and failure risks
Alerts highlight unusual patterns. Predictive analytics helps your team decide what needs further investigation.
Investigate and measure again
Compare related measurements and records. Your engineers evaluate possible causes and track results after a process change.
Why QualityLine
Built around manufacturing data and the people who use it
Built around electronics production
Use QualityLine’s proprietary algorithms to analyze patterns across production, inspection, test and repair. Keep the investigation grounded in the way your operation works.
Explore SMT analyticsIntegration led by QualityLine
QualityLine leads the agreed integration and analytics setup. Your quality and IT teams provide the production context, source information and access.
Understand the integration processResults you can examine
Explore published customer projects to understand the challenge, the approach and the reported outcome.
Read customer stories →Who we are
Manufacturing experience behind the software
QualityLine develops manufacturing analytics software for quality, engineering and operations teams. Our manufacturing management experience helps us connect the analysis to the problems your team faces on the production line.
Meet the QualityLine teamIndustries
Manufacturing analytics for your industry
Electronics manufacturing
Connect assembly, inspection and test evidence to investigate electronics production quality.
Electronics manufacturing analyticsElectronics manufacturing services (EMS)
Review quality and performance across the products and production lines you manage for customers.
Analytics for EMS providersAutomotive electronics
Investigate manufacturing and test failures in electronic assemblies.
Automotive electronics analyticsMedical devices
Bring production, inspection and test evidence into manufacturing quality investigations.
Medical device manufacturing analyticsYour questions, answered
Questions about QualityLine
What is QualityLine?
QualityLine is manufacturing analytics software for electronics manufacturers and EMS providers. It connects production, inspection, test and repair records to support performance monitoring, failure-risk prediction and quality investigations.
How does QualityLine work with our MES, ERP or BI tools?
Your existing systems can continue their roles. QualityLine analyzes connected manufacturing records; an integration review establishes the sources, formats and access needed for your use case.
Learn about manufacturing data integrationWhat data do we need to get started?
Start with the production problem and the records you already collect. Measurements, timestamps and unit or batch identifiers help determine what can be connected and which questions the analysis can answer.
What can predictive manufacturing analytics tell us?
It identifies patterns associated with failures to highlight risks for investigation. The prediction, warning time and validation approach depend on your data and manufacturing application.
Explore predictive analyticsCan we begin with one line or production problem?
A defined line, product or quality issue provides a focused starting point. We review the available records and agree the integration scope and success measures before implementation.
See how QualityLine fits your manufacturing operation
Bring the quality or production issue you want to solve. We’ll discuss your data, show a relevant product workflow and agree whether a technical review is the next step.
