Prevent Machine Downtime with AI in Electronics
Are frequent machine breakdowns causing disruptions in your electronics manufacturing process? Key benefits of our AI-driven solution include:
- Reduced Downtime: Minimize unexpected breakdowns by predicting and preventing potential equipment failures.
- Enhanced Efficiency: Maintain continuous production, meeting deadlines, and ensuring customer satisfaction.
- Data-Driven Insights: Gain valuable insights into machine performance trends for better decision-making.
&nbp;
Ready to optimize your manufacturing process with AI-powered predictive maintenance?
Learn how to apply AI to eliminate downtime and unlock unparalleled productivity in electronics manufacturing
How does it work?
QualityLine AI technology automatically integrates, analyzes, and visualizes all your manufacturing data
Our AI algorithms continuously analyze data from multiple data sources as sensors, machines, testisting stations, manual data, MES/ERP and more.
You are welcome to select any type of historical testing data
(AOI, end of line, functional testing and so on)
By detecting patterns and anomalies, the system identifies early warning signs of potential failures.
This proactive approach enables you to address issues before they escalate into costly downtime, keeping your production line running smoothly.
Tips for best analytics results
we recommend that your data will include:
Data for Testing Analytics
- Serial Number (SN) of each unit
- Product Part Number
- Testing station Name/number
- Operator Name (if exist)
- Timestamp (time/date)
- Status of the testing unit (PASS/FAIL)
- Process Name (if exist)
- Parameter name (the names of each tested parameter within each test session)
- Lower Limit of each test
- Higher Limit of each test
- Result of each test
- Test Status – the result of each test – pass/fail (if exist)
- Test Duration (if exist)
- Measuring Units (if exist)
Data for Repairs Analytics
- Serial Number (SN) of each unit
- Product Part Number
- Technician name or number (if exist)
- Failed parameter of symptom found in the testing
- The faulty component or material found defective during repair (component number and also reference designator)
- The failure code that was found by the technician (broken component, cold soldering…)
- Text description of the problem found (if exists)
Unlock the value of your data
Global end-to-end control
Automated and fast integration of any manufacturing data source
QualityLine experts have experience with more than 1500 production lines around the world and more than 30 years in the manufacturing industry.
We want to use our knowledge and experience to help you improve your manufacturing efficiency and product quality.
Our machine learning and artificial intelligence technology will make this possible.
Tips for best analytics results
we recommend that your data will include:
Data for Testing Analytics
- Serial Number (SN) of each unit
- Product Part Number
- Testing station Name/number
- Operator Name (if exist)
- Timestamp (time/date)
- Status of the testing unit (PASS/FAIL)
- Process Name (if exist)
- Parameter name (the names of each tested parameter within each test session)
- Lower Limit of each test
- Higher Limit of each test
- Result of each test
- Test Status – the result of each test – pass/fail (if exist)
- Test Duration (if exist)
- Measuring Units (if exist)
Data for Repairs Analytics
- Serial Number (SN) of each unit
- Product Part Number
- Technician name or number (if exist)
- Failed parameter of symptom found in the testing
- The faulty component or material found defective during repair (component number and also reference designator)
- The failure code that was found by the technician (broken component, cold soldering…)
- Text description of the problem found (if exists)