QualityLine patented AI technology continuously collects real-time manufacturing data from every factory globally. It automatically integrates and analyses test, machine and sensor data from every corner of your manufacturing line and visualizes it via an interactive manufacturing analytics dashboard system.
Our smart manufacturing analytics enables you to drill into your testing data, quickly conduct root cause analysis and improve quality and yield.
A Live demo for you by a QualityLine expert:
- See how our Advanced AI analytics works for you.
- Increase manufacturing capacity, quality and yield.
- Check how quickly we integrate with all your data
Key achieved performances
based on customers feedback
based on customers feedback
in quality KPI’s
reduce client returns
of quality products
with any data source
- We do the integration process with your data
- No changes in your existing data structures are required.
- We will collect your data.
- We will harmonize and unify your data
- We will analyze your data
- We will visualize the BI Analytics for you
per plant, process,
product, resolution and time
- First Pass Yield
- DPM (Defective Parts per Million)
- RTY (Rolling Throughput Yield)
- Total Yield
- Failure Rate
Root cause analysis
and deep diagnostics
- Quick drill down to a single tested unit
- Cp/Cpk analysis
- Prediction of failures
- Correlation coefficient between tested parameters
- Correlation between faulty products and technicians analysis
- Products performances dashboard
- SMT Analytics (AOI, placement, SPI) dashboard
- Retests Analytics dashboard
- Faulty units repair analytics dashboard
- RMA analysis
- Data cleansing analytics dashboard
- Financial control analytics dashboard (cost of lack of quality and yield)
reports and traceability
- Automatic alerts for abnormal behaviors
- Traceability and test history of each unit throughout its life cycle
- Automatic reports scheduler
- Preventive maintenance of equipment
- Qualification of employee monitoring
- Routing control of manufacturing process monitoring
HOW OUR SMART MANUFACTURING ANALYTICS WORKS:
STEP BY STEP
QualityLine’s AI-based technology integrates with any type of automated test equipment, sensors and machines in your factory. With our innovative solution, it usually takes us just a few days to complete the integration.
QualityLine provides a complete “one-stop-solution” to make your factory digital: QualityLine technology can integrate with any kind of test equipment and SMT machines. Since we use IIoT technology, it doesn’t matter if your manufacturing line is located next door or on the other side of the planet.
You do not have to make any changes to your current test applications. Our technology is able to communicate with any test and machine software.
We then start 24/7 real-time, automatic collection of test and machine data from every corner of
your production line. This data is analyzed and turned into actionable information. We also collect and analyze test data that was carried out manually and data of repair activities.
In just a few weeks after sign-up, you will have a fully customized dashboarding system giving you complete visibility and control of your manufacturing line, including prediction and automatic alerts of anomaly detection.
Now you can begin to use the valuable real-time information provided by your system, saving tons of money on your manufacturing costs, increasing yield, and improving the overall quality of your products. You’ll see return on your investment in as little as 4 months.