The only solution that automatically integrates all your data sources into one database

 

Our smart manufacturing solution production quickly Improves Efficiency and product Quality

Quality’s line AI solution automatically and continuously collects real-time manufacturing data from any factory worldwide. Our technology will integrate and harmonize test machines and sensor data from every corner of your manufacturing line into one database, all in an automated way, without disrupting your organization.

Analyzing  the data can support informed decision-making at different stages of the entire manufacturing life cycle. We deliver an interactive manufacturing analytics dashboard system ready to be used.

Our smart manufacturing analytics enables you to drill into your testing data, quickly conduct root cause analysis and improve quality and yield at a smart factory.

Key achieved performances
based on customers feedback

Increased productivity

30

of production
yield

22

of production
capacity

15

shorten production
time

Enhanced quality

30

in quality KPI’s

50

reduce client returns
of quality products

25

of waste
is reduced

QualityLine's

Main Features

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Smart manufacturing-Automated integration
with any data source

  • Quality Line’s technology to integrates with your data.
  • No changes in your existing data structures are required.
  • Our solution will collect with your data.
  • AI technology to harmonize, unify and analyse your data.
  • Quality Line’s solution to delivery the BI Analytics for you.

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KPI’s analysis
per plant, process,
product, resolution and time

  • First Pass Yield
  • DPM (Defective Parts per Million)
  • RTY (Rolling Throughput Yield)
  • Total Yield
  • Failure Rate

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Root cause analysis
and deep diagnostics

  • Quick drill down to a single tested unit
  • Cp/Cpk analysis
  • Prediction of failures
  • Correlation coefficient between tested parameters
  • Correlation between faulty products and technicians analysis

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Powerful Analytics – Delivered ready to be used

  • Products performances dashboard
  • SMT Analytics (AOI, placement, SPI) dashboard
  • Retests Analytics dashboard
  • Faulty units repair analytics dashboard
  • RMA analysis
  • Data cleansing analytics dashboard
  • Financial control analytics dashboard (cost of lack of quality and yield)

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Automatic alerts,
reports and traceability

  • Automatic alerts for abnormal behaviors
  • Traceability and test history of each unit throughout its life cycle
  • Automatic reports scheduler
  • Preventive maintenance of equipment
  • Qualification of employee monitoring
  • Routing control of manufacturing process monitoring

HOW OUR SMART MANUFACTURING ANALYTICS WORKS:

STEP BY STEP - SMART FACTORY

Step 1

Integration – Smart manufacturing

Putting intelligence into the operations, QualityLine’s breakthrough AI-based technology automatically integrates with any type of automated test equipment, sensors and machines in your factory. With our innovative solution the complete the integration of any data from any factory worldwide can be completed within a few weeks.

We provide a complete “one-stop-solution” to make your factory digital: Our technology automatically integrate with any kind of test equipment and SMT machines.

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Step 2

Automatic
Collection

Since we use IIoT technology, it doesn’t really matter if your manufacturing line is located next door or on the other side of the planet. You also don’t have to make any changes to your current test applications. Our technology is able to communicate with any test and machine software.

Once we start the process our solution will start 24/7 real-time, automatic collection of test and machine data from every corner of your production line. This data is analysed and turned into actionable information. We also collect and analyse test data that was carried out manually and data of repair activities.

Step 3

QualityLine solution to set up the analytics to you

In just a few weeks after sign-up, you will have a fully customised dash board  system with all of your manufacturing data giving you complete visibility and control of your production line, including prediction and automatic alerts of anomaly detection.

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Step 4

Reduce production costs

Improve efficiency with fully automated analytics that allows you to collect accurate data for effective insights within a few weeks of use. The valuable real-time information provided by our system will quickly return your investment, reducing your manufacturing costs, increasing yield, and improving the overall quality of your products.

How does it work?

Gain end-to-end global control over your entire manufacturing chain