Solution

GLOBAL END-TO-END VISIBILITY OVER
THE ENTIRE MANUFACTURING CYCLE

Our smart manufacturing solution improves efficiency and products quality

QualityLine patented AI technology continuously collects real-time manufacturing data from every factory globally. It automatically integrates and analyses test, machine and sensor data from every corner of your manufacturing line and visualizes it via an interactive manufacturing analytics dashboard system.

Our smart manufacturing analytics enables you to drill into your testing data, quickly conduct root cause analysis and improve quality and yield.

Key achieved performances
based on customers feedback

Increased productivity

30

of production
yield

22

of production
capacity

15

shorten production
time

Enhanced quality

30

in quality KPI’s

50

reduce client returns
of quality products

25

of waste
is reduced

QualityLine's

Main Features

Automated integration
with any data source

  • We do the integration process with your data
  • No changes in your existing data structures are required.
  • We will collect your data.
  • We will harmonize and unify your data
  • We will analyze your data
  • We will visualize the BI Analytics for you

KPI’s analysis
per plant, process,
product, resolution and time

  • First Pass Yield
  • DPM (Defective Parts per Million)
  • RTY (Rolling Throughput Yield)
  • Total Yield
  • Failure Rate

Root cause analysis
and deep diagnostics

  • Quick drill down to a single tested unit
  • Cp/Cpk analysis
  • Prediction of failures
  • Correlation coefficient between tested parameters
  • Correlation between faulty products and technicians analysis

Powerful Analytics

  • Products performances dashboard
  • SMT Analytics (AOI, placement, SPI) dashboard
  • Retests Analytics dashboard
  • Faulty units repair analytics dashboard
  • RMA analysis
  • Data cleansing analytics dashboard
  • Financial control analytics dashboard (cost of lack of quality and yield)

Automatic alerts,
reports and traceability

  • Automatic alerts for abnormal behaviors
  • Traceability and test history of each unit throughout its life cycle
  • Automatic reports scheduler
  • Preventive maintenance of equipment
  • Qualification of employee monitoring
  • Routing control of manufacturing process monitoring

HOW OUR SMART MANUFACTURING ANALYTICS WORKS:

STEP BY STEP

Step 1

Integration

QualityLine’s AI-based technology integrates with any type of automated test equipment, sensors and machines in your factory. With our innovative solution, it usually takes us just a few days to complete the integration.

QualityLine provides a complete “one-stop-solution” to make your factory digital: QualityLine technology can integrate with any kind of test equipment and SMT machines. Since we use IIoT technology, it doesn’t matter if your manufacturing line is located next door or on the other side of the planet.

You do not have to make any changes to your current test applications. Our technology is able to communicate with any test and machine software.

Step 2

Automatic
Collection

We then start 24/7 real-time, automatic collection of test and machine data from every corner of
your production line. This data is analyzed and turned into actionable information. We also collect and analyze test data that was carried out manually and data of repair activities.

Step 3

Dashboarding
System

In just a few weeks after sign-up, you will have a fully customized dashboarding system giving you complete visibility and control of your manufacturing line, including prediction and automatic alerts of anomaly detection.

Step 4

Saving Money

Now you can begin to use the valuable real-time information provided by your system, saving tons of money on your manufacturing costs, increasing yield, and improving the overall quality of your products. You’ll see return on your investment in as little as 4 months.

How does it work?

Technology that makes your factory Industry 4.0 ready.

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