QualityLine customer stories

Manufacturing analytics.
Results from the factory floor.

See how manufacturing teams use QualityLine to investigate yield losses, connect production data and focus improvement work. Explore the customer reports, the results they describe and the challenges behind them.

Manufacturing analytics case studies

The problem, the approach and the result

These summaries draw on QualityLine’s published customer interviews and case studies. Results describe individual implementations; the source and measurement context sit beside each story.

First-pass yield

STANLEY Healthcare

Published as a Stanley Black & Decker customer case study

63% → 94%

Reported first-pass yield

An increase of 31 percentage points for the reported project. The PDF does not specify the measurement period for the 94% result.

Understand failures across complex products

The team wanted to improve first-pass yield, monitor PCBA quality from contract manufacturers and strengthen new product introduction. The case describes unit-level investigation, alerts and feedback between production, engineering and design.

“we are able to drill down into each unit, component, and problem to quickly identify the root cause.”

Excerpt from the customer interview with Benjamin Dominitz and Eyal Zilca.

Read the STANLEY case study (PDF) ↗

Result: page 3. The separate first-week account on page 4 reports 90% FPY.

Explore first-pass-yield improvement →

Production capacity

Molex

Telematics & Wireless M2M

22%

Reported capacity increase in the first year

The source reports a percentage increase; starting capacity and unit volumes are not published.

Make production data available for daily decisions

Molex’s case describes delayed analysis, limited production visibility and lengthy testing. QualityLine brought manufacturing records into dashboards, KPI reports and remote monitoring, with an initial rollout on one production chain.

The reported capacity gain reflects the customer’s overall implementation and improvement work. It is not a standalone result from data integration alone.

Interview: Marcel Bondar, Director of Quality, Telematics & Wireless M2M, as identified in the PDF.

Production visibility

Emerson

Manufacturing data harmonization and yield investigation

18

Production chains in the reported rollout

This is the implementation scope described in the case study, not a company-wide count.

Bring consistent data to yield investigations

The case describes replacing an older internal system, harmonizing captured data and creating reporting for production teams. It reports a 22% yield improvement alongside greater visibility across 18 production chains.

The source does not give the starting yield, ending yield or measurement period for the 22% figure. It should not be read as a 22-percentage-point gain.

Interview: Sigalit Fountain, Director Engineering QA & EHS.

Read the Emerson case study (PDF) ↗

Rollout: pages 5–6. Reported yield result: page 7.

Explore root cause analysis →

More customer experiences

Different processes. Shared need for clarity.

Remote manufacturing

Gilat

The case describes a rollout across three factories, connecting manufacturing databases for remote monitoring and investigation. It reports a 12% production-capacity increase in the first year.

Interview: Niv Tamir, AVP Operations. The starting capacity is not published.

Continuous improvement

Servotronix / Midea

Engineers used connected data and alerts to prioritize components and test stations needing attention. The case reports a 12% capacity increase within one year and describes ongoing work on yield-loss factors.

Interview: Ohad Shental, Quality Manager. The source does not publish the starting capacity.

Battery separator production

AECPL

Agarwal Engineering Company moved from separate records and spreadsheet analysis to connected parameters, cross-correlation and remote monitoring. Consultant Philippe Rehm reported identifying two or three parameters associated with 90% of out-of-spec results.

This describes a diagnostic finding in the customer account, not a 90% reduction in defects. The measurement period is not specified.

Hear the customer perspective

General Electric · Customer interview

Bringing data together for analysis

“We were looking for a tool that would integrate all our data, analyse it and display it in an easy way.”

Remon Shekeib, identified in the published testimonial as Industrialization & Global Test Solutions Leader at General Electric in Canada.

Watch the GE customer interview on YouTube ↗

Viscom · Partner application paper

Connecting inspection and process data

The July 2022 paper explores battery inspection data, manufacturing parameters and cross-correlation. It describes collaboration and proof-of-concept work, rather than a completed customer rollout with measured gains.

Read the Viscom application paper (PDF) ↗

Collaboration: page 7. Proof-of-concept discussion: page 10.

Applying the lessons

What could this mean for your factory?

Are these results a forecast for our production?

No. Each case reflects a particular customer, process and improvement effort. Start with your own baseline, data coverage, product mix and measurement period to define a useful evaluation.

Which story should our team start with?

For yield loss and unit-level investigation, start with STANLEY Healthcare. For data integration and production visibility, read Molex, Emerson or Gilat. Servotronix covers daily improvement work, while AECPL shows a process-manufacturing investigation.

What should we prepare for a product demo?

Bring one production problem, the metric you want to improve and a description of the available test, inspection or repair data. Agree how to measure the baseline and how engineering would validate an improvement.

Start with your production challenge

Explore the workflow behind the results.

Discuss your data sources, recurring failures and improvement priorities. See how QualityLine could support your team’s investigation and daily decisions.