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QualityLine - AI Manufacturing Analytics
AI Manufacturing Analytics for Electronics & EMS Manufacturers

Improve product Quality. Improve Yield.
Prevent and Predict Defects Across Your Production Line.

Integrate, translate and analyze ANY type of manufacturing data from SMT, Testing, Repair/Rework, ERP, MES and manual data into a unified digital twin database that predicts failures, improves yield, and reduces defects across your electronics production lines.

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Quick deployment
No hardware required
Works with any type of data you already have
QualityLine AI manufacturing analytics dashboard
26–32%
Defect Reduction
25-35%
Yield Improvement
7–12 months
Average ROI

Unify Your Data. Predict Quality Issues. Optimize Every Production Line.

Electronics manufacturers struggle with disconnected machines, delayed alerts, and late discovery of failures. QualityLine centralizes SMT, assembly, inspection, test, and field performance data into one predictive intelligence layer, helping you prevent defects, improve FPY, and optimize throughput.

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Predictive Production Analytics

Predict quality issues before they impact production using AI trained on millions of manufacturing data points.

  • AI-driven defect prediction
  • Automated anomaly detection
  • Real-time pattern recognition
  • Continuous learning from production data

Improve Product Quality & First Pass Yield

Reduce defects by 26–32% and improve first-pass yield by 25-35% with predictive quality intelligence across your entire production line.

  • Predict failures before they multiply
  • Automated root cause analysis in seconds
  • Reduce scrap and rework costs
  • Lower warranty claims and recalls

Maximize Line Efficiency

Optimize throughput, minimize downtime, and improve OEE with data-driven insights that keep production running smoothly.

  • Real-time OEE monitoring
  • Reduce deviation from the normalized testing and assembly time by 30–40%
  • Identify bottlenecks instantly
  • Predictive maintenance alerts

Advanced analytics

AI technology

  • Prediction of failures
  • Automatic root cause analysis
  • Automatic alerts
  • Anomaly detection


Improve product

quality



Maximize

efficiency

  • Increase production capacity
  • Avoid downtime
  • Predictive maintenance
  • Reduce production cost







emerson
schneider

Trusted by leading brands

“ We were looking for a tool that would integrate all our data, analyse it and display it in an easy way. We found out that Qualityline analytics tool gives us everything that we need.”

Remon Shekeib, Global Test Solutions Leader
at General Electric

100+ companies powered by QualityLine’s AI analytics

Client feedback indicates that QualityLine increased quality and yield by 30% in the first year of use
and average return of investment in 4-7 months

black&decker

“With QualityLine AI analytics platform, we are able to drill down
into each unit, component, and problem to quickly identify the root cause.”

Eyal Zilca
Testing Leader,
at STANLEY Healthcare

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molex

“Using QualityLine’s customized solution, Emerson improved its first pass yield
by 22%. The implementation had a strong impact on the accuracy of data, and visibility of the production.”

Sigalit Fountain
Director Engineering QA & EHS

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aec

“With the QualityLine AI analytics I have identified 2,3 parameters at the process that are creating 90% of the Outspecs.”

Philippe Rehm
Consultant at AECPL

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molex

“All Molex production quality management team is using the practical and powerful QualityLine AI technology on a daily basis.”

Mr. Marcel Bonar
Director of Quality, Telematics & Wireless M2M

 

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gilat

“Exceptionally flexible system, that
can adapt to our operations’
needs unlike SAP and other solutions we reviewed.”

Niv Tamir
AVP Operations

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molex

“With QualityLine we had continuous efficiency improvement over the last
3 years, which represents significant cost savings.”

Ohad Shental
Quality Manager

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Economic Impact

With automatic alerts and the quick and accurate drill-down to single units and parameters, quality problems can be quickly identified and prevented during the production process to improve efficiency and quality in manufacturing. Reduce faulty units, recalls and downtime, while increasing capacity.

Patented AI technology

Enable automatic integration collection and analysis of any data source to improve quality in manufacturing

Check How

Process Optimization Technology

Digital Twin Simulation for Process Optimization

Test process changes virtually before implementing them on the production floor. QualityLine's digital twin capability simulates adjustments to process parameters, predicting their impact on quality and yield before you commit resources.

▶ WATCH DEMO
🔗 Connected Data Sources
Machines
Testing Stations
Sensors
Manual Data
MES/ERP
Production Lines
Digital Twin
📊
AI Analytics
Dashboards
📈
Prediction of
Recalls & Failures
🔔
Real-time
Alerts
Maximize First
Pass Yield
📉
OEE
Analytics