Transform production, testing, repair, and field performance data into real-time insights and predictive quality intelligence.
AI Product Analytics for Electronics & EMS
Transform production, testing, repair, and field performance data into real-time insights and predictive quality intelligence.
QualityLine unifies all your manufacturing data—SMT, assembly, inspection, testing, repair, and field performance—into one digital twin platform. Our AI models detect anomalies, reveal hidden patterns, and predict failure trends across the entire product lifecycle.
QualityLine is an AI manufacturing Analytics software solution for the electronics manufacturing industry.
Use AI technology to optimize products quality in manufacturing.
- 10 years of experience with hundreds of factories that are successfully using
QualityLine’s technology. - Automatic analysis features and capabilities.
- Predicting the chance of a recall.
- Predicting % of failure of each tested parameter of each product in each
type of test process. - Identifying significant correlation between pairs of parameters that always fail together.
- One of the parameters passed the test test but close to the limits, causing other parameters
to always fail. - Simulation tool for statistically correct wrong test limits.
- Finding parameters whose level of testability is useless and suggesting limits to optimize it.
- Exact correlation between the symptom, the failure code and the faulty component.
- Automatic alerts of abnormal behavior.
- Analysis of retests.
- GAGE R&R module for certification of production testers.
- In-depth analysis of testing station’s performance including deviations from the paned
test cycle time.
01
Integration
and Implementation
QualityLine integrates and harmonizes all your manufacturing and diagnostic data—without hardware, API development, or changes to your production line.
- Automated anomaly detection of quality issues
- Automatic alerts
- Prediction of failures
- Product design issues
- Overall plant up to a single test result
- Global online monitoring of all facilities worldwide
- Automated monitoring on cost of efficiency and quality
- Complete visibility of your manufacturing process
02
Advanced Analytics
QualityLine uses multiple AI models—including Isolation Forest, regression-based anomaly detection, and classification models—to identify abnormal patterns across all production and testing stages. The system correlates data across processes (e.g., ICT ↔ RF ↔ final test) to reveal root causes that traditional SPC and reporting systems overlook.
- Automated anomaly detection of quality issues
- Automatic alerts
- Prediction of failures
- Product design issues
- Overall plant up to a single test result
- Global online monitoring of all facilities worldwide
- Automated monitoring on cost of efficiency and quality
- Complete visibility of your manufacturing process
03
Field Performance Analytics
QualityLine extends analytics beyond the factory floor. It correlates field performance, warranty claims, RMA data, and repair logs with specific test and production parameters—revealing patterns that explain real-world product behavior.
- Automated anomaly detection of quality issues
- Automatic alerts
- Prediction of failures
- Product design issues
- Overall plant up to a single test result
- Global online monitoring of all facilities worldwide
- Automated monitoring on cost of efficiency and quality
- Complete visibility of your manufacturing process
TECH SPECS
WHY IS IT IMPORTANT?
Data analytics refers to the process of examining datasets
to draw conclusions about the information they contain. Learn manufacturing by
Advanced manufacturing analytics that enables you to take row data and uncover
patterns to extract valuable insights from it.
